Zinc Nickel Electroplating: A High-Performance Solution for Metal Protection

Zinc nickel electroplating is a cutting-edge process that offers superior corrosion resistance and durability for metal products. Unlike conventional zinc coatings, zinc nickel combines the best of both metals to create a coating that can withstand harsh environments and demanding applications. In this blog post, we will explore the alloy composition, the electroplating process, and the applications of zinc nickel electroplating, as well as the reasons why manufacturers are increasingly adopting this solution for their metal protection needs.

Alloy Composition and Chemistry

Zinc nickel alloy is a mixture of zinc and nickel in varying proportions. The nickel content can range from 6% to 20%, depending on the desired properties and performance of the coating. The higher the nickel content, the higher the corrosion resistance, hardness, and thermal stability of the coating. However, the higher the nickel content, the more difficult and costly the electroplating process becomes. Therefore, the optimal nickel content is usually between 12% and 15%, which provides a balance between coating quality and process efficiency.

The synergy between zinc and nickel creates a coating that exhibits exceptional corrosion resistance, especially in alkaline and saline environments. Zinc nickel coatings can provide up to 10 times more protection than conventional zinc coatings and can resist up to 1000 hours of salt spray testing. Zinc nickel coatings also offer sacrificial protection, meaning that they corrode preferentially to the base metal, thus preventing the spread of corrosion. Additionally, zinc nickel coatings have good wear resistance, electrical conductivity, and solderability, making them suitable for a variety of applications.

Electroplating Process Unveiled

J&M Plating automated Zinc Nickel Electroplating line

Electroplating is the process of applying a metal coating on another metal by using an electric current. Electroplating can be performed in different types of electrolytic baths, such as acid, alkaline, or neutral. Zinc nickel electroplating is usually done in an alkaline bath, which has several advantages over other types of baths, such as lower toxicity, higher stability, and better throwing power. Throwing power is the ability of the electroplating solution to coat the recessed or hidden areas of the metal object.

The electroplating process involves meticulously controlling factors such as current density, temperature, and bath chemistry. These factors affect the thickness, composition, and quality of the coating, as well as the plating efficiency and cost. The electroplating process typically involves the following steps:

1. Preparation: The metal object to be electroplated is cleaned and prepared to ensure good adhesion of the zinc-nickel coating. This may include degreasing, pickling, rinsing, and activating the metal surface. The preparation step is crucial for achieving a high-quality and uniform zinc-nickel coating.

2. Electroplating: The metal object is placed in a zinc-nickel electroplating solution, and an electric current is applied. This causes the zinc and nickel ions in the solution to deposit onto the metal object, forming a thin zinc-nickel coating. The thickness and composition of the zinc-nickel coating can be controlled by adjusting the parameters of the electroplating process, such as the current density, voltage, temperature, and time. The zinc-nickel electroplating solution may also contain additives, such as brighteners, levelers, and inhibitors, to improve the appearance and performance of the zinc-nickel coating.

3. Post-processing: The metal object is rinsed and dried to remove any residual electroplating solution. The zinc-nickel coating may also undergo further treatments, such as passivation, chromatin, or sealing, to enhance its corrosion resistance and aesthetic properties. The post-processing step can also affect the color, gloss, and hardness of the zinc-nickel coating.

Applications Across Industries

Zinc nickel electroplating is a versatile solution with applications spanning various industries. Some of the common applications of zinc-nickel electroplating are:

Zinc Nickel product staged to review and process

• Automotive: Zinc nickel electroplating is used to protect automotive components, such as brake calipers, fasteners, fuel system components, and exhaust components, from corrosion, wear, and high temperatures. Zinc nickel electroplating can also improve the friction and noise properties of the metal parts, as well as reduce the weight and cost of the vehicle.

• Electronics: Zinc nickel electroplating is used to protect electronic components, such as circuit boards, connectors, housings, and heat sinks, from corrosion, wear, and high temperatures. Zinc nickel electroplating can also improve the electrical conductivity and solderability of the metal parts, as well as provide a smooth and uniform surface for the attachment of other components.

• Aerospace: Zinc nickel electroplating is used to protect aerospace components, such as weapons systems, vehicles, and aircraft, from corrosion, wear, and high temperatures. Zinc nickel electroplating can also improve the strength and fatigue resistance of metal parts and reduce the weight and cost of aerospace equipment.

• Construction: Zinc nickel electroplating is used to protect construction materials, such as rebar, guardrails, and fasteners, from corrosion, wear, and high temperatures. Zinc nickel electroplating can also provide a decorative finish to the metal structures, as well as improve their weldability and paintability.

• Agriculture: Zinc nickel electroplating is used to protect agricultural machinery and equipment, such as farm machinery, irrigation equipment, and food processing equipment, from corrosion, wear, and high temperatures. Zinc nickel electroplating can also improve the hygiene and safety of food products, as well as reduce the maintenance and replacement costs of agricultural equipment.

• Marine: Zinc nickel electroplating is used to protect marine components, such as boat propellers, hardware, and fittings, from corrosion, wear, and high temperatures. Zinc nickel electroplating can also improve the performance and efficiency of marine equipment, as well as reduce the environmental impact of marine activities.

• Oil and gas: Zinc nickel electroplating is used to protect oil and gas components, such as drilling equipment, downhole components, and valves, from corrosion, wear, and high temperatures. Zinc nickel electroplating can also improve the reliability and safety of oil and gas operations, as well as reduce the operational and environmental risks of the oil and gas industry.

Did You Know?

• Automotive endorsement: Major automotive manufacturers, such as Ford, GM, and Toyota, specify zinc nickel coatings for critical components, recognizing the longevity and performance benefits, especially in challenging conditions, such as salt spray, brake fluid, and high temperatures.

• Environmental edge: Zinc nickel is considered environmentally friendly compared to some alternative coatings, such as cadmium and hexavalent chromium, which are toxic and carcinogenic. Zinc nickel electroplating also reduces the use of natural resources and energy, as well as the generation of waste and emissions, contributing to its growing popularity in industries with a focus on sustainability.

The Shift to Zinc Nickel Electroplating

Manufacturers are making a strategic shift to zinc-nickel electroplating for several compelling reasons. The alloy’s enhanced corrosion resistance ensures that components withstand the harshest conditions, extending the lifespan of products and reducing maintenance costs. Additionally, the alloy’s ability to provide sacrificial protection adds another layer of defense against corrosion. Furthermore, the alloy’s improved mechanical and electrical properties enhance the performance and functionality of the products, as well as reduce their weight and cost. Lastly, the alloy’s environmental friendliness meets the regulatory and social demands for greener and safer products, as well as reduces the environmental impact and liability of the manufacturers.

Conclusion

Zinc nickel electroplating is a high-performance solution for metal protection. Its advanced alloy composition, precise electroplating process, and diverse applications make it a powerhouse solution for industries demanding the utmost in performance and longevity. Zinc nickel electroplating also offers other benefits, such as sustainability, electrical conductivity, and food safety. However, zinc-nickel electroplating also faces some challenges and limitations, such as hydrogen embrittlement, process complexity, and coating variability. Therefore, there is a need for continuous research and innovation in zinc nickel electroplating to overcome these issues and to meet the evolving needs and expectations of customers and society.

References

• 1: Electroplating of Zn-Ni Alloy Coating on Mild Steel and Its Electrochemical Studies | SpringerLink

• 2: Applied Sciences | Free Full-Text | Progress in Electrodeposition of Zinc and Zinc Nickel Alloys Using Ionic Liquids | HTML

• 3: Electroplating and Physicochemical Properties of Zinc–Nickel Alloy Coatings | SpringerLink

• 4: Zinc-Nickel Plating for Fasteners: What to Know | Wilson-Garner

• 5: Zinc Nickel Plating - Zinc Nickel Electroplating | Gatto Industrial Platers, Inc.

• 6: Zinc-Nickel (Zn-Ni) Plating: process and advantages

• 7: Zinc & So2 Nickel Electroplating | ZnNi Plating | AlumiPlate

J&M Plating: Delivering Excellence in Small Metal Parts Finishing

J&M Plating’s commitment to excellence in plating services has positioned them as leaders in serving the automotive and industrial sectors. This blog will delve into the unique capabilities that distinguish J&M Plating, showcasing their advanced technologies, unwavering commitment to quality, and the pivotal role they play in enhancing the success and durability of critical components in these vital industries.

Technological Prowess: Precision Redefined

J&M Plating prides itself on embracing state-of-the-art technologies that redefine precision in Heat Treatment, Plating, Coating, and Inspection. Cutting-edge electroplating technologies, including precision control systems and robotic-assisted processes, ensure unparalleled accuracy and consistency in coatings. This commitment to technological advancement not only elevates the quality of their services but also positions them at the forefront of the plating industry.

Did you know that J&M Plating employs advanced robotic systems that enable intricate and precise plating on complex components, ensuring uniform coating thickness and adherence to specifications? According to a report by the International Federation of Robotics, the global demand for industrial robots is expected to grow by 12% annually from 2020 to 2022, indicating the increasing adoption of automation in various industrial sectors [1].

Tailored Solutions for Automotive Components: A Perfect Fit

J&M Plating specializes in providing tailored solutions for automotive components, acknowledging the unique requirements and challenges within the automotive industry. This includes the application of specific coatings, such as zinc-nickel coatings for critical parts and fasteners. These coatings contribute not only to enhanced corrosion resistance but also to the longevity and performance of automotive components.

Did you know that zinc-nickel coatings are widely adopted in the automotive industry (as well as numerous others) for their exceptional corrosion resistance, making them ideal for components exposed to harsh environmental conditions? According to a study by the Society of Automotive Engineers, zinc-nickel coatings can provide up to 1,000 hours of salt spray resistance, compared to 240 hours for conventional zinc coatings [2].

Commitment to Quality: Beyond Standards

J&M Plating places a strong emphasis on maintaining the highest quality standards in their plating processes. Adhering to stringent quality control measures, including regular testing and inspection protocols, ensures that the coatings produced meet or exceed industry standards for durability and performance. This commitment to quality not only instills confidence in clients but also contributes to the overall reliability of components.

Did you know that J&M Plating conducts extensive salt spray testing to simulate harsh environmental conditions, validating the corrosion resistance and durability of their coatings? Salt spray testing is a widely used method for evaluating the corrosion resistance of metal coatings, as specified by the American Society for Testing and Materials [3].

Diverse Capabilities for Industrial Applications

Beyond the automotive sector, J&M Plating’s capabilities extend seamlessly into the broader industrial landscape. Their expertise encompasses a wide range of industrial applications, including but not limited to aerospace, electronics, and heavy machinery. The versatility in their offerings ensures that components in diverse industrial sectors benefit from high-quality and precision plating services.

Electroplating is far from J&M Plating’s only industrial coatings capability, also specializing in coatings such as zinc flake coatings, known for their exceptional corrosion resistance, making them suitable for heavy machinery and industrial equipment. Zinc flake coatings are composed of fine zinc and aluminum flakes, forming a lamellar structure that provides superior protection against corrosion and wear [4].

Environmental Responsibility: Green Technologies

J&M Plating is committed to environmental responsibility, incorporating green technologies in their plating processes. This not only aligns with sustainable practices but also meets the increasing demand for eco-friendly solutions in modern industrial applications. The adoption of environmentally friendly coatings and waste reduction strategies underscores their dedication to minimizing the ecological footprint of their operations.

Did you know that J&M Plating actively participates in industry initiatives promoting environmentally friendly practices, contributing to a more sustainable and responsible industrial landscape? One such initiative is the Green Suppliers Network, a partnership between the U.S. Environmental Protection Agency and the U.S. Department of Commerce, which aims to help small and medium-sized manufacturers improve their environmental performance and competitiveness [5].

Want to have a first-hand experience of our capabilities? Contact us today!

J&M Plating, Inc.
4500 Kishwaukee Street, Door 2, Rockford, IL 61109
Phone: (815) 964-4975
Fax: (815) 964-1431
sales@jmplating.com

References

1 IFR, 2020, World Robotics 2020 Industrial Robots, https://ifr.org/ifr-press-releases/news/world-robotics-report-2020-industrial-robots

2 SAE, 2018, Aerospace Material Specifications (AMS) 2432D, Electroplating, Nickel-Cobalt-Phosphorus, Aircraft Parts, https://www.sae.org/standards/content/ams2432d/

3 ASTM, 2022, ASTM B450/B450M-22, Standard Specification for Zinc Electroplating, https://www.astm.org/Standards/B450.htm

4 ASM International, 2014, ASM Handbook: Volume 5, Surface Engineering, https://dl.asminternational.org/handbooks/book/59/chapter/722097/Zinc-and-Zinc-Alloy-Coatings

[5] EPA, 2019, Green Suppliers Network, https://www.epa.gov/p2/green-suppliers-network

Exploring the Wonders of Zinc Electroplating

Zinc electroplating is a widely used process for coating metal objects with a thin layer of zinc. It is a highly effective method for preventing corrosion and enhancing the durability of various products, from construction materials to automotive components. Zinc electroplating is also a relatively easy metal to electroplate, making it a popular choice for a variety of applications.

In this blog post, we will explore the benefits, processes, and applications of zinc electroplating, as well as some recent advances and challenges in this field.

Benefits of Zinc Electroplating

In addition to its corrosion resistance, zinc electroplating also offers a number of other advantages, such as:

• Sustainability: Zinc electroplating can help to extend the life of metal products, reducing the need for replacement. This can help to reduce waste and conserve natural resources. Zinc is also a recyclable material, which can further contribute to environmental sustainability.

• Electrical conductivity: Zinc electroplating can improve the electrical conductivity of metals. This is important for applications in the electronics industry, such as circuit boards and connectors. Zinc electroplating can also provide a uniform and smooth surface, which can improve the contact resistance and signal transmission of electrical components.

• Food safety: Zinc electroplating is used in the food and beverage industry to protect metal food cans and processing equipment from corrosion. This helps to ensure the safety of food products, as well as to preserve their quality and shelf life. Zinc electroplating can also prevent the leaching of harmful metals, such as lead and cadmium, into food products.

Process of Zinc Electroplating

The zinc electroplating process typically involves the following steps:

1. Preparation: The metal object to be electroplated is cleaned and prepared to ensure good adhesion of the zinc coating. This may include degreasing, pickling, rinsing, and activating the metal surface. The preparation step is crucial for achieving a high-quality and uniform zinc coating.

2. Electroplating: The metal object is placed in a zinc electroplating solution and an electric current is applied. This causes the zinc ions in the solution to deposit onto the metal object, forming a thin zinc coating. The thickness and composition of the zinc coating can be controlled by adjusting the parameters of the electroplating process, such as the current density, voltage, temperature, and time. The zinc electroplating solution may also contain additives, such as brighteners, levelers, and inhibitors, to improve the appearance and performance of the zinc coating.

3. Post-processing: The metal object is rinsed and dried to remove any residual electroplating solution. The zinc coating may also undergo further treatments, such as passivation, chromating, or sealing, to enhance its corrosion resistance and aesthetic properties. The post-processing step can also affect the color, gloss, and hardness of the zinc coating.

Applications of Zinc Electroplating

Zinc electroplating is used in a wide range of industries and for a variety of products. Some of the common applications of zinc electroplating are:

• Construction: Zinc electroplating is used to protect construction materials, such as steel beams, rebar, and guardrails, from corrosion. Zinc electroplating can also provide a decorative finish to the metal structures, as well as to improve their weldability and paintability.

• Automotive: Zinc electroplating is used to protect automotive components, such as chassis, bumpers, and engine parts, from corrosion. Zinc electroplating can also improve the wear resistance and friction properties of the metal parts, as well as to reduce the noise and vibration of the vehicle.

• Electronics: Zinc electroplating is used to protect electronic components, such as circuit boards and connectors, from corrosion. Zinc electroplating can also improve the electrical conductivity and solderability of the metal parts, as well as to provide a smooth and uniform surface for the attachment of other components.

• Food and beverage: Zinc electroplating is used to protect metal food cans and processing equipment from corrosion. Zinc electroplating can also prevent the leaching of harmful metals, such as lead and cadmium, into food products, as well as to preserve their quality and shelf life.

• Other industries: Zinc electroplating is also used in a variety of other industries, such as aerospace, marine, and agriculture, for similar purposes of corrosion protection and durability enhancement.

Examples of Zinc Electroplated Products

Here are some examples of products that are commonly zinc electroplated:

• Construction materials

  Steel beams, rebar, guardrails

• Automotive components

  Chassis, bumpers, engine parts

• Electronic components

  Circuit boards, connectors, heat sinks

• Food and beverage products

  Food cans, processing equipment

• Hardware and tools

  Screws, nails, nuts, bolts, fasteners, washers, springs, hinges, locks, latches, handles, knobs

• Machinery and equipment

  Gears, sprockets, bearings, pipes, valves, fittings

Recent Advances and Challenges in Zinc Electroplating

Zinc electroplating is a well-established and widely used process, but it is not without its challenges and limitations. Some of the current issues and areas of improvement in zinc electroplating are:

• Hydrogen embrittlement: Zinc electroplating involves the generation of hydrogen gas, which can diffuse into the metal substrate and cause cracking and failure under stress. This is especially problematic for high-strength steels, which are more susceptible to hydrogen embrittlement. To prevent this, zinc electroplated parts are usually baked after plating to remove the hydrogen, but this may not be sufficient or feasible for some applications. Alternative methods of reducing hydrogen embrittlement, such as using non-aqueous electrolytes, modifying the coating composition, or applying post-plating treatments, are being explored and developed. J&M effectively mitigates this concern with their use of cellular inline baking which reduces the susceptibility to hydrogen embrittlement

• Environmental impact: Zinc electroplating involves the use of toxic chemicals, such as acids, cyanides, and chromates, which can pose health and environmental hazards. The disposal and treatment of the electroplating waste and wastewater can also be costly and challenging. That is why J&M Plating has more than 1 class K certified Wastewater Treatment Operator per shift to exceed the regulatory requirements and work in an environmentally positive way.

• Coating performance: Zinc electroplating can provide a proficient level of corrosion protection, but it may not be sufficient for some harsh or demanding environments, such as high temperatures, high humidity, or salt spray. Various approaches have been proposed and tested to improve the coating performance, such as alloying zinc with other metals, such as nickel, and applying composite or multilayer coatings, which J&M can provide. This is where customers partner with J&M Plating to engineer a solution that meets or exceeds the demanding requirements, this partnership is one of the primary attributes that differentiates J&M Plating in the finishing space.

Conclusion

Zinc electroplating is a versatile and effective process for protecting metal objects from corrosion and enhancing their durability. It is used in a wide range of industries and for a variety of products. Zinc electroplating also offers other benefits, such as sustainability, electrical conductivity, and food safety. However, zinc electroplating also faces some challenges and limitations, such as hydrogen embrittlement, environmental impact, and coating performance. J&M Plating is a technical resource in these areas and can help you succeed in addressing your electroplating needs.

Contact us today!

J&M Plating, Inc.
4500 Kishwaukee Street, Door 2, Rockford, IL 61109
Phone: (815) 964-4975
Fax: (815) 964-1431
sales@jmplating.com

References

• Sacrificial Zn–Ni coatings by electroplating and hydrogen embrittlement of high-strength steels

• Hydrogen Embrittlement of Zinc and Zinc Alloy Coatings on High-Strength Steel

• Progress in Electrodeposition of Zinc and Zinc Nickel Alloys Using Ionic Liquids

• Electrodeposition of zinc and zinc alloys from deep eutectic solvents: A review

• Electrodeposition of Zn–Ni alloy coatings: an overview

• Recent advances in zinc electroplating: A review

Electroplating 101: A Comprehensive Guide to Metal Coating

Electroplating is a fascinating process that uses an electric current to deposit a thin metal layer onto another metal object It is a versatile and widely used technique in various industries, including automotive, electronics, and aerospace, providing multiple benefits, such as enhanced corrosion resistance, improved electrical conductivity, and desirable aesthetics.

Did you know? Electroplating is used in the process to deposit a thin layer of gold onto copper coins.

Electroplating principles

Figure 19.24 Electroplating from Principles of General Chemistry by Bruce A. Averill Patricia Eldredge

Electroplating works based on the principle of electrolysis. Electrolysis is the process of using an electric current to break down a substance into its component parts. In electroplating, the substance is broken down into a metal salt solution.

The metal salt solution is placed in a container with two electrodes: an anode and a cathode. The anode is made of metal that will be deposited onto the cathode. The cathode is the object that will be electroplated.

When an electric current is applied to the electrodes, the metal ions in the salt solution are attracted to the cathode. The metal ions then deposit onto the cathode, forming a thin metal layer.

Common applications of electroplating

Electroplating is used for a variety of purposes, including:

• Corrosion protection: Electroplating can be used to protect metals from corrosion by forming a barrier between the metal and the environment. For example, zinc electroplating is used to protect car bumpers from rust, while nickel electroplating is used to plate electrical connectors to prevent corrosion.

• Electrical conductivity: Electroplating can be used to improve the electrical conductivity of metals. For example, copper electroplating is used to enhance the electrical conductivity of circuit boards.

• Aesthetics: Electroplating can be used to give metals a decorative finish. For example, chrome electroplating is often used to provide automotive parts and appliances with a bright and shiny finish, while gold electroplating is used to plate jewelry.

Types of metals used by J&M in electroplating

A variety of metals can be used in electroplating, including:

• Zinc: Zinc is a common choice for electroplating because it is relatively inexpensive and provides suitable corrosion protection.

• Nickel: Nickel is another common choice for electroplating because it is durable and has good electrical conductivity.

• Chrome: Chrome is often used for decorative electroplating because it has a bright and shiny finish.

Why choose J&M for your electroplating needs?

At J&M, we are experts in electroplating and surface finishing. We have over 35 years of experience in the industry, and we use the latest technology and equipment to ensure the highest quality and efficiency. We offer a wide range of electroplating services, including zinc, nickel, and chrome plating, as well as custom solutions to meet your specific requirements. We also provide fast turnaround times, competitive prices, and excellent customer service.

Whether you need electroplating for corrosion protection, electrical conductivity, or aesthetics, we can help you achieve the best results. Electroplating is not only a science but also an art, and we are passionate about creating beautiful and functional metal coatings for our clients.

Contact us today for a free quote!

If you are interested in electroplating or want to learn more about our services, please get in touch with us today! We would love to hear from you and answer any questions you may have.

J&M Plating, Inc.
4500 Kishwaukee Street, Door 2, Rockford, IL 61109
Phone: (815) 964-4975
Fax: (815) 964-1431
sales@jmplating.com

References:

• American Electroplaters’ and Surface Finishers’ Society. (2011)24. Electroplating and allied processes (2nd ed.)25. Orlando, FL: AESF26.

• Electroplating: What Every Engineer Needs to Know. (2019, October 12). Retrieved from https://www.engineering.com/AdvancedManufacturing/ArticleID/19781/Electroplating-What-Every-Engineer-Needs-to-Know.aspx

• How Electroplating Works. (2023, February 15). Retrieved from https://www.explainthatstuff.com/electroplating.html

• National Institute of Standards and Technology. (2019)27. Guideline for electroplating and surface finishing23. Gaithersburg, MD: NIST28.

Employee of the Month Series

2021 J&M Plating Employee of the Year:
Monica Chacon

At J&M Plating, we take pride in our employees and are excited to announce the launch of a series of blogs showcasing our Employee of the Month honorees. We can’t wait to share their stories and demonstrate how they make J&M Plating an outstanding workplace with excellent product quality. During the upcoming weeks, our blogs will introduce you to our Employees of the Month and their stories.

Ready to go into action whenever needed, these employees are our heroes without capes. No matter the challenge, they always provide extraordinary customer service with a smile. By continuously rethinking how we do business, they build an innovative workplace that secures a better tomorrow for the fasteners industry. They keep our company moving and incorporate the following core values into all we do:

Self-Driven – Keeps Promises – Does Things Better – Customer Focus – We Over Me.

The Employee of the Month designation is awarded to one employee, or more, who always goes above and beyond our already high expectations. Our values at J&M Plating are more than just phrases to these individuals. They live them every day.

Whether by doing overtime, providing us with a great idea, finding ways to better serve our clients, or simply by being a role model to their peers, our distinguished Employees of the Month represent the essence of what makes us a unique company! They are the reason J&M Plating continues to be a leader in the industry.

Join us for the continuing blogs about these valued employees. Their stories will not only tell you about their individual contributions, but also about J&M Plating’s value to you as a company with which you do business.

J&M Plating utilizes state-of-the art heat treating, coating, plating, and sorting equipment while employing the most stringent of systems and procedures for process control. Our ability to provide sorting solutions to the automotive and industrial markets has helped make us a company the fastener industry has confidence in.

Employee of the Month, April 2022

Employee of the Month, May 2022

Employee of the Month, July 2022

Join the J&M Plating team: Current Openings

Sorting Operations at J&M Plating

This blog is the sixth in a series showcasing J&M Plating’s operation, our people, and what makes us a great place to work and do business.

Automated assembly lines require defect-free parts in order to keep the line producing. Fasteners containing foreign material and manufacturing defects can make their way into an automated assembly line and cause serious repercussions. This can cause assembly equipment downtime and the costs associated with that downtime. Shutting down an assembly line to right these wrongs takes time and money and that is something we must avoid at all costs.

Because OEM and Tier suppliers have increased their automated assembly capabilities, we have engineered solutions to identify and remove defective parts that may make their way through to us. We have developed a sorting department, run and managed by experienced people who understand the complexities involved in manufacturing and assembly operations. Most of our trained sorting staff have been in the industry for more than 20 years.

J&M Plating strives to provide personalized customer service, high-quality processing, and a long-term commitment to the success of our customers and our employees. Our ability to provide sorting solutions to the automotive and industrial markets has helped make us a company the fastener industry has confidence in.

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The following is an overview of J&M Plating’s most common sorting processing capabilities:

Sorting Processes/Services
Vision Machines
Eddy Current
Packaging
Labeling

Sorting Capabilities
Foreign Material
Presence of Threads
Shank Length
Head Height
Head Diameter
Cracked Heads
Presence of Washer

Thread Measurement
Major Diameter
Root Diameter
Helix Angle
Pitch Diameter

Recess Sorting
Phillips
6 Lobe
Socket
Broken Punches
Recess Fill

Heat Treating Done Right

This blog is the third in a series showcasing J&M Plating’s operation, our people, and what makes us a great place to work and do business.

When we think of an automobile, technology, color, and the sound of a strong engine come to mind. But did you know that their fastened assemblies and components go through stringently controlled processes to help create these innovative machines? As an integrated solutions provider to the industry, J&M Plating contributes to meeting the strict quality requirements of automobile and industrial equipment manufacturing.

One of our core services is the heat treatment of metal fastener parts. The process consists of exposing the parts to a combination of controlled atmosphere heat, quench oil, and tempering to make them strong enough to endure the extreme conditions of various in-use applications. Our heat treat operation works 24 hours a day, 7 days a week to meet and exceed our customer’s delivery requirements. Our furnace operators and material handlers are an integrated team that works diligently to move the parts through the process. Following heat treatment, parts are inspected by our qualified technicians in our industry accredited Heat Treat Quality Lab. This process guarantees that the parts coming from our operation comply with our customer’s specifications.

We strive to provide personalized customer service, high-quality processing, and a long-term commitment to the success of our customers and our employees. Our heat treat operation is proof that we can deliver on our promises, and our teams are ready to serve the fastener industry in the best way possible.

To learn more about our heat treat process and capabilities, visit https://www.jmplating.com/heat-treating.

Spectacular Customer Service

This blog is the second in a series showcasing J&M Plating’s operation, its people, and what makes us a great place to work and do business.

The words “customer service” tend to bring a certain image to mind for most people. In today’s day and age, it’s fair to assume these words immediately conjure up an image of a bustling call center—an office full of ringing phones with angry or frustrated customers on one end and defeated service agents on the other. While this may be the case with some businesses, it couldn’t be further from reality at J&M Plating. Our Customer Service Practice Group knocks it out of the park when it comes to providing quality service to our clients—and they work just as hard for our employees!

Whether they are expediting a particular order, answering a follow-up question for a client, or confirming that we will deliver on our promises, our agents are always available during office hours to simplify the client’s experience and maximize our organization’s potential. A core value here at J&M Plating is providing quality service to every single client. As such, it makes sense for us to have our customer service department in the center of the facility and the middle of the action.

Our managers and supervisors keep our customer service representatives in the loop. Ensuring they are well informed on business issues guarantees our clients have quick responses to their questions and empowers our agents when they take the lead on client inquiries. Because of the strong client relationships they cultivate, we can thrive as an organization.

Terra - Customer Service Representative

Kim - Order Entry

J&M Plating is proud beyond measure of all our employees—and we know that every one of those employees would agree that the customer service expertise shown everyday by our customer facing team deserves more than a simple “thank you!” They go the extra mile with every client and provide personalized, high-quality service to every person that has the opportunity to interact with them. We see you. We thank you. We appreciate you.